TM 9-4940-556-14&P
1.8.9 Open gun and secure open with pump still operating (re-circulating
anti-freeze solution) carefully "crack" (open slightly) the following
fittings till solution comes out:
A. Line connecting to PRESSURE switch (pressure switch end).
B. Gauge connection at coil outlet.
C. Gauge connection at coil inlet.
D. Accumulator
1.8.10 Turn MODE switch to PRESSURE solution.
1.8.11 Remove gun from float tank and allow unit to operate until float
tank is almost empty.
Turn main power switch OFF.
1.8.12 Turn pump OFF.
1.8.13 Drain solution tank, drain float tank. Remove plug from left
anti-freeze/water has been removed.
1.8.14 Remove, dry and re-install the following:
A.
Fuse plug
(coil outlet)
Accumulator
(pump discharge)
Y strainer
(pump inlet)
C.
1.8.15 Drain fuel system using drain plug at bottom of fuel tank.
Disconnect fuel line at burner and turn unit ON and hold Blow-Down button
in till fuel no longer comes out of fuel line (60 seconds maximum).
1.8.16 Remove oil filter then turn valve on top of filter to OFF
position.
Install new (dry) oil
1.8.17 Re-connect fuel line removed in 1.8.15.
filter.
1.8.18 Release Tension on all belts:
A.
Jack Shaft drive belt by moving motor to right. Use holes on
bottom of chassis channel to loosen "rear" (shaft end) motor
bolts.
Pump drive belt by moving pump to right.
B.
TOOLS FOR MAINTENANCE, TEST, AND OPERATION
1.9
Normal hand tools including a small pipe wrench is all that will normally
be required to maintain the RI 2400. Coil removal must be performed with
the assistance of an overhead crane, block and tackle, fork lift or other
rigging which will be capable of lifting heating coil (275 lbs) up and
out of coil casing (approximately 10 feet high).
Electrical test can be performed with a volt/OHM meter and/or a continuity
tester and test light.
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