CHAPTER 1 INTRODUCTION - TM-10-3510-208-34_10
Water Heater Burner Motor
Figure 1-1. Schematic wiring diagram (dryer-tumbler)
Figure 1-2. Water heater wiring diagram
Figure 1-3. Wiring diagram for air-compressor
Figure 1-4. External Power requirements
Figure 1-5. Tumbler burner electrode setting and nozzle details
Figure 1-6. Water heater electrode setting and nozzle details
CHAPTER 2 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Table 2-1. Troubleshooting (Cont'd) - TM-10-3510-208-34_19
Table 2-1. Troubleshooting (Cont'd) - TM-10-3510-208-34_20
Figure 2-1. Types of Multimeters
Figure 2-2. "Zeroing" the Multimeters (Sheet 1 of 3)
Figure 2-2. "Zeroing" the Multimeters (Sheet 2 of 3)
Figure 2-2. "Zeroing" the Multimeters (Sheet 3 of 3)
Figure 2-3. TS-352 Continuity Test
Figure 2-4. Testing for shorts
Figure 2-5. Testing Resistance
Figure 2-7 DC volts scale (sheet I of 3)
Figure 2-7 DC volts scale (sheet 2 of 3)
Figure 2-7. DC volts scale (sheet 3 of 3)
Figure 2-8. Measuring DC voltage
Figure 2-9. Reading DC voltage (sheet 1 of 3)
Figure 2-9. Reading DC voltage (sheet 3 of 3)
Figure 2-10. AC volt scale (sheet 2 of 3)
Figure 2-10. AC volt scale (sheet 3 of 3)
Figure 2-12. Reading AC voltage
Section III. GENERAL MAINTENANCE
Figure 2-13. .Air compressor, motor and bracket, removal and installation.
Figure 2-14. Compressor on-off switch, removal and installation
Figure 2-15. Gear reducer. removal and installation
Figure 2-16. Compressor air supply tank, air lines, removal and installation
Figure 2-17. Exhaust motor and mounting plate, removal and installation
Figure 2-18. Cylinder motor, brackets. tumbler temperature control and temperature exhaust thermometer, removal and installation
Figure 2-19. Exhaust fan and shaft assembly, removal an installation
Figure 2-20. Tumbler blower and motor, removal and installation
Figure 2-21. Burner assembly. removal, disassembly, reassembly and installation
Figure 2-22. Tumbler door and limit switch, removal and installation
Figure 2-23. Dryer-tumbler assembly, removal and installation
Tumbler Control (Durable Press)
Figure2-23.1 Tumbler Control, Durable Press
Control Box - TM-10-3510-208-34_51
Figure 2-24. Control box cover, removal and installation
Figure 2-25. Control box assembly, removal and installation (sheet 1 of 5)
Figure 2-25. Control box assembly, removal and installation (sheet 2 of 5)
Figure 2-25. Control box assembly, removal and installation (sheet 3 of 5)
Figure 2-25. Control box assembly, removal and installation (sheet 4 of 5)
Figure 2-2.5. Control box assembly, removal and installation (sheet 5 of 5)
Washer-Extractor Assembly
Figure 2-26. Washer-extractor holddowns, removal and installation
Figure 2-27. Washer-extractor assembly, removal and installation
CHAPTER 3 REPAIR OF DRYER-TUMBLER ASSEMBLY
KEY to figure 3-2
Figure 3-2. Tumbler exhaust motor, disassembly and reassembly
Tumbler Drive Motor
Figure 3-4. Tumbler drive motor, disassembly and reassemble
Speed Reducer - TM-10-3510-208-34_66
Figure 3-5. Tumbler speed reducer, removal and installation
KEY to Figure 3-6
Figure 3-6. Tumbler speed reducer, disassembly and reassembly
Tumbler Exhaust Duct Assembly.
Figure 3-7. Tumbler exhaust duct assembly, removal and installation
Figure 3-8. Exhaust duct assembly, disassembly and reassembly
Figure 3-9. Tumbler blower and motor, removal and installation
Figure 3-10. Tumbler blower burner, disassembly and reassembly
Tumbler Blower Motor
Figure 3-11. Tumbler blower motor disassembly and reassembly
Figure 3-12. Tumbler burner fuel pump, removal and installation
Figure 3-13. Tumbler burner fuel pump, disassembly and reassembly
Tumbler Air Heater
Figure 3.14. Tumbler air heater, removal and installation
Figure 3-15. Tumbler air heater, disassembly and reassembly (Sheet 1 of 2)
Figure 3-15. Tumbler air heater, disassembly and reassembly (Sheet 2 of 2)
Dryer-Tumbler
Figure 3-16. Dryer-tumbler, removal and installation (Sheet 1 of 2)
Figure 3-16. Dryer-tumbler, removal and installation (Sheet 2 of 2 )
Dryer-Tumbler CONT.
Figure 3-17. Tumbler cylinder assembly disassembly and reassembly (Sheet 1 of 3)
Figure 3-17. Tumbler cylinder assembly, disassembly and reassembly (Sheet 2 of 3)
Figure 3-17. Tumbler cylinder assembly, disassembly and reassembly (Sheet 3 of 3)
Tumbler Base Assembly.
Figure 3-18. Tumbler base assembly, disassembly and reassembly
Cleaning - TM-10-3510-208-34_92
CHAPTER 4 REPAIR OF AIR COMPRESSOR
KEY to Figure 4-2.
Figure 4-2. Air compressor and motor, disassembly and reassembly
Air Compressor and Motor CONT.
CHAPTER 5 REPAIR OF WATER TANK ASSEMBLY
Figure 5-2. Burner ignition transformer, removal and installation
Figure 5-3. Burner, removal and installation
Figure 5-4. Fuel filter and bracket, removal and installation
Figure 5-5. Fuel pump, removal and installation
Figure 5-6. Low water control assembly and water temperature control switch, removal and installation.
Figure 5-7. Fuel pressure gage and water temperature gage, removal and installation
Figure 5-8. Water control valve lines, valves and fittings, removal and installation
Figure 5-9. Level gage, removal and installation
Figure 5-10. Burner blower and motor, removal and installation
Figure 5-11. Water heater tank and skid, removal, disassembly, reassembly and installation
Water Heater Fuel Pump
Figure 5-12. Water heater fuel pump, disassembly and reassembly.
Inspection and Repair
Figure 5-13. Water heater burner blower, disassembly and reassembly.
Water Heater Burner Blower Motor
Figure 5-14. Water heater burner motor, disassembly and reassembly
Test, Inspection and Repair
CHAPTER 6 REPAIR OF CONTROL BOX ASSEMBLY
Figure 6-1. Control box door, removal and installation
FORMATROL ASSEMBLY
Figure 6-2. Formatrol assembly, removal, disassembly, reassembly and installation (sheet 1 of 2)
Disassembly
Figure 6-2. Formatrol assembly removal disassembly, reassembly and installation (sheet 2 of 2)
CONTROL BOX - TM-10-3510-208-34_121
Figure 6-3. Control box assembly, removal and installation (sheet 1 of 5)
Figure 6-3, Control box assembly, removal and installation (sheet 2 of 5)
Figure 6-3. Control box assembly, removal and installation (sheet 3 of 5)
Figure 6-3. Control box assembly, removal and installation (sheet 4 of 5)
Figure 6-3. Control box assembly, removal and installation (sheet 5 of 5)
Washer Reversing Switch
Figure 6-4. Upper Washer-extractor control box components and controls, removal and installation (sheet 1 of 2)
Figure 6-4. Lower Washer-extractor control box components and controls, removal and installation (EIDAL Model ELT9T) (sheet 2 of 2)
Figure 6-5. Lower Washer-extractor control box components and controls, removal and installation (EDRO Model EP120-LTU)
Reversing Switch
CHAPTER 7 REPAIR OF WASHER-EXTRACTOR ASSEMBLY
Figure 7-2. Washer-extractor assembly, removal and installation
Washer-Extractor Door and Front Cover
Figure 7-3. Washer-extractor door and front cover, removal, disassembly reassembly and installation
Washer Cylinder
Figure 7-4. Washer, cylinder, removal and installation
Figure 7-5. Cylinder, washer.
Drain Valve, Drain Valve Cylinder and Controls
KEY to Figure 7-6 (sheet 1 thru 3)
Figure 7-6. Drain valve, drain valve cylinder and controls, removal, disassembly reassembly and installation (sheet 1 of 3)
Figure 7-6. Drain valve, drain valve cylinder and controls, removal, disassembly, reassembly and installation (sheet 2 of 3)
Figure 7-6. Drain valve, drain valve cylinder and controls, removal, disassembly, reassembly and installation (sheet 3 of 3)
Drain Valve, Drain Valve Cylinder and Controls CONT.
Washer-Extractor Frame and Related Parts
Figure 7-7. Washer-extractor frame and related parts, disassembly and reassembly
Washer Base
Figure 7-8. Washer-extractor base, removal, disassembly, reassembly and installation
Washer Motor
Figure 7-9. Washer motor and drive belts, removal and installation
Washer Motor CONT.
Figure 10. Washer motor, disassembly and reassembly
Extractor Motor and Hydro Sheave
Figure 7-11. Extractor motor, removal, disassembly, reassembly and installation (Eidal Model ELT9T)
KEY to Figure 7-12
Figure 7-12. Extractor motor, removal, disassembly, reassembly and installation (Edro Model EP120-LTU)
Hydro Sheave Drive (Edro Model EP120-LTU)
Hydro Sheave Drive (Edro Model EP120-LTU) CONT.
Extractor Motor (Eidal Model ELT9T)
Figure 7-14. Jackshaft, removal and installation
Jackshaft, Washer Drive (Eidal Model ELT9T)
Figure 7-15. Jackshaft, washer drive (Eidal Model ELT9T)
Jackshaft No. 1, Washer Drive (Edro Model EP120-LTU)
Figure 7-16. Jackshaft No. 1, washer drive (Edro model EP120-LTU)
Jackshaft No. 2, Extractor Motor (Edro Model EP120-LTU)
Figure 7-17. Jackshaft No. 2, extractor motor (Edro Model EP120-LTU)
Jackshaft No. 2, Extractor Motor (Edro Model EP120-LTU)
Figure 7-18. Washer motor air cylinder, removal and installation
KEY to Figure 7-19
Figure 7-19. Washer motor air cylinder, disassembly and reassembly
Washer and Extractor Motors Base
Washer and Extractor Motors Base CONT.
Figure 7-20. Washer and extractor motors base, removal, disassembly, reassembly and installation
Air Brake Cylinder, Hub, Sheave and Related Parts
Figure 7-21. Air brake cylinder, hub, sheave and related parts
Brake Air Cylinder
Figure 7-22. Brake air cylinder, disassembly and reassembly
Brake Air Cylinder CONT.
KEY to Figure 7-23
Figure 7-23. Main bearing assembly, removal, disassembly, reassembly and installation
Main Drive Belt Idler Pulley (EDRO Model EP120-LTU Only)
Figure 7-24. main drive belt idler pulley, disassembly and reassembly ( Edro Model EP-120-LTU only)
Figure 7-25. Drain pan, removal and installation
Drain Pan CONT.
APPENDIX A REFERENCES - TM-10-3510-208-34_185
Figure FO-1. Schematic wiring diagram (washer-extractor)
Figure FO-2. Electrical distribution system schematic
Water Heater Burner Motor
Figure 1-1. Schematic wiring diagram (dryer-tumbler)
Figure 1-2. Water heater wiring diagram
Figure 1-3. Wiring diagram for air-compressor
Figure 1-4. External Power requirements
Figure 1-5. Tumbler burner electrode setting and nozzle details
Figure 1-6. Water heater electrode setting and nozzle details
CHAPTER 2 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Table 2-1. Troubleshooting (Cont'd) - TM-10-3510-208-34_19
Table 2-1. Troubleshooting (Cont'd) - TM-10-3510-208-34_20
Figure 2-1. Types of Multimeters
Figure 2-2. "Zeroing" the Multimeters (Sheet 1 of 3)
Figure 2-2. "Zeroing" the Multimeters (Sheet 2 of 3)
Figure 2-2. "Zeroing" the Multimeters (Sheet 3 of 3)
Figure 2-3. TS-352 Continuity Test
Figure 2-4. Testing for shorts
Figure 2-5. Testing Resistance
Figure 2-7 DC volts scale (sheet I of 3)
Figure 2-7 DC volts scale (sheet 2 of 3)
Figure 2-7. DC volts scale (sheet 3 of 3)
Figure 2-8. Measuring DC voltage
Figure 2-9. Reading DC voltage (sheet 1 of 3)
Figure 2-9. Reading DC voltage (sheet 3 of 3)
Figure 2-10. AC volt scale (sheet 2 of 3)
Figure 2-10. AC volt scale (sheet 3 of 3)
Figure 2-12. Reading AC voltage
Section III. GENERAL MAINTENANCE
Figure 2-13. .Air compressor, motor and bracket, removal and installation.
Figure 2-14. Compressor on-off switch, removal and installation
Figure 2-15. Gear reducer. removal and installation
Figure 2-16. Compressor air supply tank, air lines, removal and installation
Figure 2-17. Exhaust motor and mounting plate, removal and installation
Figure 2-18. Cylinder motor, brackets. tumbler temperature control and temperature exhaust thermometer, removal and installation
Figure 2-19. Exhaust fan and shaft assembly, removal an installation
Figure 2-20. Tumbler blower and motor, removal and installation
Figure 2-21. Burner assembly. removal, disassembly, reassembly and installation
Figure 2-22. Tumbler door and limit switch, removal and installation
Figure 2-23. Dryer-tumbler assembly, removal and installation
Tumbler Control (Durable Press)
Figure2-23.1 Tumbler Control, Durable Press
Control Box - TM-10-3510-208-34_51
Figure 2-24. Control box cover, removal and installation
Figure 2-25. Control box assembly, removal and installation (sheet 1 of 5)
Figure 2-25. Control box assembly, removal and installation (sheet 2 of 5)
Figure 2-25. Control box assembly, removal and installation (sheet 3 of 5)
Figure 2-25. Control box assembly, removal and installation (sheet 4 of 5)
Figure 2-2.5. Control box assembly, removal and installation (sheet 5 of 5)
Washer-Extractor Assembly
Figure 2-26. Washer-extractor holddowns, removal and installation
Figure 2-27. Washer-extractor assembly, removal and installation
CHAPTER 3 REPAIR OF DRYER-TUMBLER ASSEMBLY
KEY to figure 3-2
Figure 3-2. Tumbler exhaust motor, disassembly and reassembly
Tumbler Drive Motor
Figure 3-4. Tumbler drive motor, disassembly and reassemble
Speed Reducer - TM-10-3510-208-34_66
Figure 3-5. Tumbler speed reducer, removal and installation
KEY to Figure 3-6
Figure 3-6. Tumbler speed reducer, disassembly and reassembly
Tumbler Exhaust Duct Assembly.
Figure 3-7. Tumbler exhaust duct assembly, removal and installation
Figure 3-8. Exhaust duct assembly, disassembly and reassembly
Figure 3-9. Tumbler blower and motor, removal and installation
Figure 3-10. Tumbler blower burner, disassembly and reassembly
Tumbler Blower Motor
Figure 3-11. Tumbler blower motor disassembly and reassembly
Figure 3-12. Tumbler burner fuel pump, removal and installation
Figure 3-13. Tumbler burner fuel pump, disassembly and reassembly
Tumbler Air Heater
Figure 3.14. Tumbler air heater, removal and installation
Figure 3-15. Tumbler air heater, disassembly and reassembly (Sheet 1 of 2)
Figure 3-15. Tumbler air heater, disassembly and reassembly (Sheet 2 of 2)
Dryer-Tumbler
Figure 3-16. Dryer-tumbler, removal and installation (Sheet 1 of 2)
Figure 3-16. Dryer-tumbler, removal and installation (Sheet 2 of 2 )
Dryer-Tumbler CONT.
Figure 3-17. Tumbler cylinder assembly disassembly and reassembly (Sheet 1 of 3)
Figure 3-17. Tumbler cylinder assembly, disassembly and reassembly (Sheet 2 of 3)
Figure 3-17. Tumbler cylinder assembly, disassembly and reassembly (Sheet 3 of 3)
Tumbler Base Assembly.
Figure 3-18. Tumbler base assembly, disassembly and reassembly
Cleaning - TM-10-3510-208-34_92
CHAPTER 4 REPAIR OF AIR COMPRESSOR
KEY to Figure 4-2.
Figure 4-2. Air compressor and motor, disassembly and reassembly
Air Compressor and Motor CONT.
CHAPTER 5 REPAIR OF WATER TANK ASSEMBLY
Figure 5-2. Burner ignition transformer, removal and installation
Figure 5-3. Burner, removal and installation
Figure 5-4. Fuel filter and bracket, removal and installation
Figure 5-5. Fuel pump, removal and installation
Figure 5-6. Low water control assembly and water temperature control switch, removal and installation.
Figure 5-7. Fuel pressure gage and water temperature gage, removal and installation
Figure 5-8. Water control valve lines, valves and fittings, removal and installation
Figure 5-9. Level gage, removal and installation
Figure 5-10. Burner blower and motor, removal and installation
Figure 5-11. Water heater tank and skid, removal, disassembly, reassembly and installation
Water Heater Fuel Pump
Figure 5-12. Water heater fuel pump, disassembly and reassembly.
Inspection and Repair
Figure 5-13. Water heater burner blower, disassembly and reassembly.
Water Heater Burner Blower Motor
Figure 5-14. Water heater burner motor, disassembly and reassembly
Test, Inspection and Repair
CHAPTER 6 REPAIR OF CONTROL BOX ASSEMBLY
Figure 6-1. Control box door, removal and installation
FORMATROL ASSEMBLY
Figure 6-2. Formatrol assembly, removal, disassembly, reassembly and installation (sheet 1 of 2)
Disassembly
Figure 6-2. Formatrol assembly removal disassembly, reassembly and installation (sheet 2 of 2)
CONTROL BOX - TM-10-3510-208-34_121
Figure 6-3. Control box assembly, removal and installation (sheet 1 of 5)
Figure 6-3, Control box assembly, removal and installation (sheet 2 of 5)
Figure 6-3. Control box assembly, removal and installation (sheet 3 of 5)
Figure 6-3. Control box assembly, removal and installation (sheet 4 of 5)
Figure 6-3. Control box assembly, removal and installation (sheet 5 of 5)
Washer Reversing Switch
Figure 6-4. Upper Washer-extractor control box components and controls, removal and installation (sheet 1 of 2)
Figure 6-4. Lower Washer-extractor control box components and controls, removal and installation (EIDAL Model ELT9T) (sheet 2 of 2)
Figure 6-5. Lower Washer-extractor control box components and controls, removal and installation (EDRO Model EP120-LTU)
Reversing Switch
CHAPTER 7 REPAIR OF WASHER-EXTRACTOR ASSEMBLY
Figure 7-2. Washer-extractor assembly, removal and installation
Washer-Extractor Door and Front Cover
Figure 7-3. Washer-extractor door and front cover, removal, disassembly reassembly and installation
Washer Cylinder
Figure 7-4. Washer, cylinder, removal and installation
Figure 7-5. Cylinder, washer.
Drain Valve, Drain Valve Cylinder and Controls
KEY to Figure 7-6 (sheet 1 thru 3)
Figure 7-6. Drain valve, drain valve cylinder and controls, removal, disassembly reassembly and installation (sheet 1 of 3)
Figure 7-6. Drain valve, drain valve cylinder and controls, removal, disassembly, reassembly and installation (sheet 2 of 3)
Figure 7-6. Drain valve, drain valve cylinder and controls, removal, disassembly, reassembly and installation (sheet 3 of 3)
Drain Valve, Drain Valve Cylinder and Controls CONT.
Washer-Extractor Frame and Related Parts
Figure 7-7. Washer-extractor frame and related parts, disassembly and reassembly
Washer Base
Figure 7-8. Washer-extractor base, removal, disassembly, reassembly and installation
Washer Motor
Figure 7-9. Washer motor and drive belts, removal and installation
Washer Motor CONT.
Figure 10. Washer motor, disassembly and reassembly
Extractor Motor and Hydro Sheave
Figure 7-11. Extractor motor, removal, disassembly, reassembly and installation (Eidal Model ELT9T)
KEY to Figure 7-12
Figure 7-12. Extractor motor, removal, disassembly, reassembly and installation (Edro Model EP120-LTU)
Hydro Sheave Drive (Edro Model EP120-LTU)
Hydro Sheave Drive (Edro Model EP120-LTU) CONT.
Extractor Motor (Eidal Model ELT9T)
Figure 7-14. Jackshaft, removal and installation
Jackshaft, Washer Drive (Eidal Model ELT9T)
Figure 7-15. Jackshaft, washer drive (Eidal Model ELT9T)
Jackshaft No. 1, Washer Drive (Edro Model EP120-LTU)
Figure 7-16. Jackshaft No. 1, washer drive (Edro model EP120-LTU)
Jackshaft No. 2, Extractor Motor (Edro Model EP120-LTU)
Figure 7-17. Jackshaft No. 2, extractor motor (Edro Model EP120-LTU)
Jackshaft No. 2, Extractor Motor (Edro Model EP120-LTU)
Figure 7-18. Washer motor air cylinder, removal and installation
KEY to Figure 7-19
Figure 7-19. Washer motor air cylinder, disassembly and reassembly
Washer and Extractor Motors Base
Washer and Extractor Motors Base CONT.
Figure 7-20. Washer and extractor motors base, removal, disassembly, reassembly and installation
Air Brake Cylinder, Hub, Sheave and Related Parts
Figure 7-21. Air brake cylinder, hub, sheave and related parts
Brake Air Cylinder
Figure 7-22. Brake air cylinder, disassembly and reassembly
Brake Air Cylinder CONT.
KEY to Figure 7-23
Figure 7-23. Main bearing assembly, removal, disassembly, reassembly and installation
Main Drive Belt Idler Pulley (EDRO Model EP120-LTU Only)
Figure 7-24. main drive belt idler pulley, disassembly and reassembly ( Edro Model EP-120-LTU only)
Figure 7-25. Drain pan, removal and installation
Drain Pan CONT.
APPENDIX A REFERENCES - TM-10-3510-208-34_185
Figure FO-1. Schematic wiring diagram (washer-extractor)
Figure FO-2. Electrical distribution system schematic
