LAUNDRY UNIT, TRAILER MOUNTED, M85 MODEL: M85-200 - TM-10-3510-222-24_2THE BEST DEFENSE AGAINST CARBON MONOXIDE POISONINGJEWELRYCLEANING - TM-10-3510-222-24_6SOLDER/WELDINGLAUNDRY UNIT, TRAILER MOUNTED, M85 MODEL: M85-200 - TM-10-3510-222-24_8Figure 1-0. Laundry UnitCHAPTER 1 INTRODUCTION - TM-10-3510-222-24_17DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE - TM-10-3510-222-24_18NOMENCLATURE CROSS-REFERENCE LIST -continuedLIST OF ABBREVIATIONS - continuedSection II. EQUIPMENT DESCRIPTION AND DATA - TM-10-3510-222-24_21Figure 1-1. Laundry Unit Components Location (Sheet 1 of 2) - TM-10-3510-222-24_22Figure 1-1. Laundry Unit Components Location (Sheet 2) - TM-10-3510-222-24_23LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - continued.EQUIPMENT DATA - TM-10-3510-222-24_25TABLE 1-1. EQUIPMENT SPECIFICATIONS - continued - TM-10-3510-222-24_26TABLE 1-1. EQUIPMENT SPECIFICATIONS - continued - TM-10-3510-222-24_27Section III. PRINCIPLES OF OPERATION - TM-10-3510-222-24_28CHAPTER 2 UNIT MAINTENANCE - TM-10-3510-222-24_29Section VI. Unit Maintenance Procedures - continuedSection I. LUBRICATION INSTRUCTIONS - TM-10-3510-222-24_31COMMON TOOLS AND EQUIPMENT - TM-10-3510-222-24_32Section III. SERVICE UPON RECEIPTSection IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)GENERAL MAINTENANCE PROCEDURES - TM-10-3510-222-24_35PMCS TABLE.Table 2-1. Unit Preventive Maintenance Checks and Services for M85-200Table 2-1. Unit Preventive Maintenance Checks and Services for M85-200 - continued - TM-10-3510-222-24_38Table 2-1. Unit Preventive Maintenance Checks and Services for M85-200 - continued - TM-10-3510-222-24_39Table 2-1. Unit Preventive Maintenance Checks and Services for M85-200 - continued - TM-10-3510-222-24_40Table 2-1. Unit Preventive Maintenance Checks and Services for M85-200 - continued - TM-10-3510-222-24_41Table 2-1. Unit Preventive Maintenance Checks and Services for M85-200 - continued - TM-10-3510-222-24_42Table 2-1. Unit Preventive Maintenance Checks and Services for M85-200 - continued.Table 2-1. Unit Preventive Maintenance Checks and Services for M85-200 - continued - TM-10-3510-222-24_44Section V. UNIT TROUBLESHOOTING - TM-10-3510-222-24_45UNIT MALFUNCTION INDEXTable 2-2. UNIT LAUNDRY UNIT MAIN POWER TROUBLESHOOTING PROCEDURESTable 2-3. UNIT WASHER TROUBLESHOOTING PROCEDURESWASHER FILL LEVEL TOO LOW (below LEVEL LOW/1 switch, number 2)Table 2-3. UNIT WASHER TROUBLESHOOTING PROCEDURES - continuedAIR COMPRESSOR FAILS TO START.AIR COMPRESSOR FAILS TO DELIVER AIR PRESSUREDRYER FAILS TO STARTDRYER TUMBLER DOES NOT ROTATEEXCESSIVE SMOKE FROM DRYER EXHAUSTEXTRACTOR FAILS TO START - TM-10-3510-222-24_56CENTRIFUGAL PUMP UNIT FAILS TO STARTCENTRIFUGAL PUMP UNIT FAILS TO DELIVER WATERSection VI. UNIT MAINTENANCE PROCEDURES - TM-10-3510-222-24_59GENERAL - continued - TM-10-3510-222-24_60LADDERFigure 2-1. LadderBASKET(S)BASKET(S) - continuedSTRUT.Figure 2-3. StrutRIGHT BEAM.Figure 2-4. Right BeamRIGHT BEAM - continuedCENTER BEAMFigure 2-5. Center BeamCENTER BEAM - continued.LEFT BEAMFigure 2-6. Left BeamFRONT FRAMEFRONT FRAME - continuedREAR FRAMEFigure 2-8. Rear FrameREAR FRAME - continuedPLATFORM ANCHORUPRIGHT RAIL - TM-10-3510-222-24_81SOUND CONTROLLING PANELSFigure 2-11. Sound Controlling PanelsSOUND CONTROLLING PANELS - continuedLOWER TRACK - TM-10-3510-222-24_85Figure 2-12. Lower TrackLOWER/DRYER PLATFORMSFigure 2-13. Lower/Dryer PlatformsLOWER/DRYER PLATFORM - continuedQUICK DISCONNECT CAPDRAIN PIPE.Figure 2-15. Drain PipeDRAIN PIPE -continuedDRAIN PIPE - continued - TM-10-3510-222-24_94DRAIN PIPE - continued - TM-10-3510-222-24_95TUB PIPEFigure 2-16. Tub PipeTUB PIPE - continued - TM-10-3510-222-24_98TUB PIPE - continued - TM-10-3510-222-24_99LOCK COVER AND LOCK.Figure 2-17. Lock Cover and Lock (Sheet 1 of 2)Figure 2-17. Lock Cover and Lock (Sheet 2)LOCK COVER AND LOCK - continuedBELT GUARDFigure 2-18. Belt GuardMOTOR AND PLATEFigure 2-19. Motor and PlateMOTOR AND PLATE - continuedAIR TANKFigure 2-20. Air TankPRESSURE GAGEFigure 2-21. Pressure GageAIR MANIFOLDFigure 2-22. Air ManifoldAIR MANIFOLD - continuedAIR COMPRESSOR - TM-10-3510-222-24_116PRE-EXTRACTOR BIN (WET WASH BIN).Figure 2-25. Pre-Extractor Bin (Wet Wash Bin)PRE-EXTRACTOR BIN (WET WASH BIN) - continuedEXTRACTOR PIPING - TM-10-3510-222-24_123Figure 2-26. Extractor PipingEXTRACTOR LID AND KNOBBASKET AND CURB ASSEMBLYFigure 2-28. Basket and Curb AssemblyINDICATOR LIGHT - TM-10-3510-222-24_128DRIVE UNITMOTOR ASSEMBLYFigure 2-31. Motor AssemblyMOTOR ASSEMBLY - continuedNONMETALLIC HOSES (FUEL LINES)Figure 2-32. Nonmetallic Hoses (Fuel Lines)MODIFIED M85 WATER HEATER.Figure 2-33. Modified M85 Water HeaterCLAMPFigure 2-34. ClampPIPINGFigure 2-35. PipingPIPING - continued. - TM-10-3510-222-24_141PIPING - continued. - TM-10-3510-222-24_142BRACKET ASSEMBLY (NONMETALLIC HOSE)FLUID FILTERFigure 2-37. Fluid FilterADAPTERFigure 2-38. AdapterBLOWERBLOWER - continuedSHUTTERFigure 2-40. ShutterAIR SHUTTER AND PLENUMFigure 2-41. Air Shutter and PlenumROTARY PUMP - TM-10-3510-222-24_154Figure 2-42. Rotary PumpGAS-OIL COMBUSTION BURNERFigure 2-43. Gas-Oil Combustion BurnerIGNITION CABLES, SIGHT EYE, NOZZLE, FUEL PIPING, AND ELECTRODESFigure 2-44. Ignition Cables, Sight Eye, Nozzle, Fuel Piping and Electrodes (Sheet 1 of 2)Figure 2-44. Ignition Cables, Sight Eye, Nozzle, Fuel Piping and Electrodes (Sheet 2)IGNITION CABLES, SIGHT EYE, NOZZLE, FUEL PIPING, AND ELECTRODES - continuedTRANSFORMER AND BOXFigure 2-45. Transformer and Box (Sheet 1 of 2)Figure 2-45. Transformer and Box (Sheet 2)TRANSFORMER AND BOX - continuedSPEED REDUCERFigure 2-46. Speed ReducerLIGHT.Figure 2-47. LightLIGHT BULBBUZZERFigure 2-49. BuzzerTHERMOSTATIC SWITCHFigure 2-50. Thermostatic SwitchTEMPERATURE CONTROLFigure 2-51. Temperature ControlTHERMOMETERDOOR.Figure 2-53. DoorDOOR SWITCHDOOR SWITCH - continuedFigure 2-55. Door Switch Installation and AdjustmentDISCHARGE SPOUTFigure 2-56. Discharge SpoutEXHAUST ELBOW.EXHAUST ADAPTERFAN AND MOTORFAN AND MOTOR - continued.SOLENOID NONMETALLIC HOSE VALVEFigure 2-60. Solenoid Nonmetallic Hose ValveFigure 2-61. ShieldCABLE (WATER PUMP)Figure 2-62. Cable (Water Pump)TIEDOWNCENTRIFUGAL PUMP UNIT (WATER PUMP)Figure 2-64. Centrifugal Pump Unit (Water Pump)SEDIMENT STRAINER AND OUTLET PIPING.Figure 2-65. Sediment Strainer and Outlet PipingSEDIMENT STRAINER AND OUTLET PIPING - continuedCONNECTOR-SWITCHCONNECTOR-SWITCH - continuedFigure 2-66. Connector-SwitchSUCTION STRAINER.FIRE EXTINGUISHER/BRACKETFigure 2-68. Fire Extinguisher/BracketBRACKETFigure 2-69. BracketTOOL BOXFigure 2-70. Tool BoxMODIFIED GENERATORFigure 2-71. Modified Generator (Sheet 1 of 2)Figure 2-71. Modified Generator (Sheet 2)MODIFIED GENERATOR - continued - TM-10-3510-222-24_213MODIFIED GENERATOR - continued - TM-10-3510-222-24_214COVER.Figure 2-72. CoverGROUND RODHOSE(S) AND QUICK COUPLING HALFFigure 2-74. Hose(s) and Quick Coupling HalfMODIFIED TRAILER.Figure 2-75. Modified TrailerMODIFIED TRAILER - continuedCHAPTER 3 DIRECT SUPPORT MAINTENANCETITLESection I. DIRECT SUPPORT GENERALSection II. DIRECT SUPPORT TROUBLESHOOTINGDIRECT SUPPORT MALFUNCTION INDEXTable 3-1. DIRECT SUPPORT LAUNDRY UNIT TROUBLESHOOTING PROCEDURESTable 3-2. DIRECT SUPPORT WASHER TROUBLESHOOTING PROCEDURESTable 3-2. DIRECT SUPPORT WASHER TROUBLESHOOTING PROCEDURES - continuedTable 3-3. DIRECT SUPPORT DRYER TROUBLESHOOTING PROCEDURESDRYER FAILS TO OPERATE FOR SELECTED TIMEEXTRACTOR FAILS TO START - TM-10-3510-222-24_233GENERAL MAINTENANCE PROCEDURES - TM-10-3510-222-24_234GENERAL MAINTENANCE PROCEDURES - continuedTARPAULINFigure 3-1. TarpaulinLADDER.VFRONT AND REAR FRAMESSTRUTRIGHT, CENTER, AND LEFT BEAMSFigure 3-6. Right, Center, and Left BeamsUPRIGHT RAIL - TM-10-3510-222-24_244LOWER TRACK - TM-10-3510-222-24_245MAINTENANCE PLATFORMSHORT PLATFORMLOWER/DRYER PLATFORMTWO STEP STAIRWASHER DRAINFigure 3-13. Washer DrainWASHER DRAIN - continuedWASHER.Figure 3-14. Washer (Sheet 1 of 2)Figure 3-14. Washer (Sheet 2)WASHER - continued.WASHER - continuedDOOR AND BARFigure 3-15. Door and Bar (Sheet 1 of 2)Figure 3-15. Door and Bar (Sheet 2)DOOR AND BAR - continuedREDUCER AND OUTPUT QUILLFigure 3-16. Reducer and Output Quill (Sheet 1 of 3)Figure 3-16. Reducer and Output Quill (Sheet 2)Figure 3-16. Reducer and Output Quill (Sheet 3)REDUCER AND OUTPUT QUILL - continued.REDUCER AND OUTPUT QUILL - continued - TM-10-3510-222-24_267REDUCER AND OUTPUT QUILL - continued - TM-10-3510-222-24_268REDUCER AND OUTPUT QUILL - continued - TM-10-3510-222-24_269SEAL AND CARRIAGEFigure 3-17. Seal and CarriageBASKETFigure 3-18. BasketBASKET - continuedDRUMFigure 3-19. Drum (Sheet 1 of 3)Figure 3-19. Drum (Sheet 2)Figure 3-19. Drum (Sheet 3)DRUM - continuedFRAMEFigure 3-20. FrameCONTROL CONSOLEFigure 3-21. Control Console (Sheet 1 of 2)Figure 3-21. Control Console (Sheet 2)CONTROL CONSOLE - continued - TM-10-3510-222-24_285CONTROL CONSOLE - continued - TM-10-3510-222-24_286CONTROL PANEL - TM-10-3510-222-24_287Figure 3-22. Control Panel (Sheet 1 of 2)Figure 3-22. Control Panel (Sheet 2)CONTROL PANEL - continued - TM-10-3510-222-24_290CONTROL PANEL - continued - TM-10-3510-222-24_291INTERVAL TIMERFigure 3-23. Interval TimerINTERVAL TIMER - continuedCHASSIS CONTROLCHASSIS CONTROL- continued - TM-10-3510-222-24_296CHASSIS CONTROL- continued - TM-10-3510-222-24_297CHASSIS CONTROL- continued - TM-10-3510-222-24_298CHASSIS CONTROL - continuedCOMPRESSOR AND MOTORFigure 3-25. Compressor and MotorCONTROLLER STAND - TM-10-3510-222-24_302Figure 3-26. Controller StandCONDUITFigure 3-27. ConduitPOWER CABLEFigure 3-28. Power CableENCLOSURE BOXFigure 3-29. Enclosure BoxENCLOSURE BOX - continuedPOWER PANELFigure 3-30. Power PanelPOWER PANEL - continued - TM-10-3510-222-24_313POWER PANEL - continued - TM-10-3510-222-24_314PRE-EXTRACTOR BIN (WET WASH BIN)EXTRACTOR PIPING - TM-10-3510-222-24_316LAUNDRY EXTRACTORFigure 3-33. Laundry ExtractorHINGE SHAFT ASSEMBLYFigure 3-34. Hinge Shaft AssemblyPUSHBUTTON SWITCHFigure 3-35. Pushbutton SwitchINDICATOR LIGHT - TM-10-3510-222-24_323Figure 3-36. Indicator LightSTARTER ENCLOSUREFigure 3-38. Extractor Starter Enclosure RepairFigure 3-39. Extractor Starter Enclosure InstallationDRIVE UNIT ASSEMBLYFigure 3-40. Drive UnitEXTRACTOR BRAKEFigure 3-41. Extractor BrakeEXTRACTOR BRAKE - continuedOIL HOUSINGFigure 3-42. Oil HousingOIL HOUSING - continuedOIL HOUSING- continuedFigure 3-43. Oil Housing AdjustmentLID CLOSED SWITCHFigure 3-44. Lid Closed SwitchLID LOCKED SWITCHFigure 3-45. Lid Locked SwitchOVERVOLTAGE ABSORBERFigure 3-46. Overvoltage Absorber (Rotation Monitor)SOLID STATE RELAYFigure 3-47. Solid State RelayTIMER - TM-10-3510-222-24_346Figure 3-48. TimerTERMINAL BOARD. Figure 3-49. Terminal BoardLID LOCKED SOLENOID AND LINKAGEFigure 3-50. Lid Locked Solenoid and LinkageCONTROL PANEL - TM-10-3510-222-24_352Figure 3-51. Control PanelSKIRT AND LEVELING ARMSKIRT AND LEVELING ARM - continued - TM-10-3510-222-24_355Figure 3-53. Skirt and Leveling Arm RepairSKIRT AND LEVELING ARM - continued - TM-10-3510-222-24_357DRYER - TM-10-3510-222-24_358Figure 3-54. DryerROTARY PUMP - TM-10-3510-222-24_360Figure 3-55. Rotary PumpSPEED REDUCER - TM-10-3510-222-24_362Figure 3-56. Speed ReducerSTARTER MOTORFigure 3-57. Starter MotorDRYER PANELFigure 3-58. Dryer PanelON/OFF SWITCHFigure 3-59. ON/OFF SwitchTIMER - TM-10-3510-222-24_370Figure 3-60. TimerUV SCANNER AND TERMINAL BOXFigure 3-61. UV Scanner and Terminal BoxFLAME CONTROLFigure 3-62. Flame ControlPLUG-IN RELAYFigure 3-63. Plug-in Relay (K4)TUMBLER MOTOR CONTROL RELAY (K2)Figure 3-64. Tumbler Motor Control Relay (K2)TERMINAL BOARDFigure 3-65. Terminal BoardHOT AIR BLOWERFigure 3-66. Hot Air BlowerHOT AIR BLOWER - continuedTRUNNIONTRUNNION -continuedFigure 3-68. Trunnion RepairTRUNNION - continuedROLLER CHAINROLLER CHAIN - continuedHEATERFigure 3-70. HeaterHEATER - continued - TM-10-3510-222-24_393Figure 3-71. Heater RepairHEATER - continued - TM-10-3510-222-24_395HEATER BASEHEATER SCREENTUMBLER BARRELFigure 3-74. Tumbler BarrelFigure 3-75. Tumbler Barrel RepairTUMBLER BARREL - continuedCYLINDERFigure 3-76. CylinderDRYER CONDUITS.Figure 3-77. Tumbler Motor - Base Control Box ConduitFigure 3-78. Transformer Box - Control Conduit RemovalDRYER CONDUITS - continuedFigure 3-79. Transformer Box - Control Conduit InstallationDRYER BASEFigure 3-80. Dryer BaseDRYER BIN.CHAPTER 4 GENERAL SUPPORT MAINTENANCESection I. LUBRICATION INSTRUCTIONS - TM-10-3510-222-24_413Section III. GENERAL MAINTENANCE PROCEDURESGENERAL - continued - TM-10-3510-222-24_415AC MOTORFigure 4-1. AC MotorAC MOTOR - continuedAC MOTOR AND CONDUIT BOXFigure 4-2. AC Motor and Conduit BoxSection IV. PREPARATION FOR STORAGE OR SHIPMENTAPPENDIX A REFERENCES - TM-10-3510-222-24_422APPENDIX A - continued - TM-10-3510-222-24_423APPENDIX A - continued - TM-10-3510-222-24_424APPENDIX B MAINTENANCE ALLOCATION CHART - TM-10-3510-222-24_425B-2. MAINTENANCE FUNCTIONSB-3. EXPLANATION OF COLUMNS IN THE MAC - SECTION IISection II. MAINTENANCE ALLOCATION CHART - TM-10-3510-222-24_428Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_429Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_430Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_431Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_432Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_433Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_434Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_435Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_436Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_437Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_438Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_439Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_440Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_441Section II. MAINTENANCE ALLOCATION CHART CONT. - TM-10-3510-222-24_442Section III. TOOLS AND TEST EQUIPMENT Section IV. REMARKSAPPENDIX C MANDATORY REPLACEMENT PARTSMANDATORY REPLACEMENT PARTS - TM-10-3510-222-24_446MANDATORY REPLACEMENT PARTS CONT.APPENDIX D EXPENDABLE AND DURABLE ITEMS LIST - TM-10-3510-222-24_448Section II. EXPENDABLE AND DURABLE ITEM LISTSection II. EXPENDABLE AND DURABLE ITEM LIST CONT.APPENDIX E TORQUE LIMITS\TORQUE LIMITS TORQUE LIMITS CONT. - TM-10-3510-222-24_453 TORQUE LIMITS CONT. - TM-10-3510-222-24_454APPENDIX F CABLE DIAGRAMSSection I. LAUNDRY UNIT INTERCONNECT WIRING LISTSection I. LAUNDRY UNIT INTERCONNECT WIRING LIST CONT.Section II. WASHER WIRING LISTSection II. WASHER WIRING LIST CONT.Section II. WASHER WIRING LIST CONT.Section II. WASHER WIRING LIST CONT. - TM-10-3510-222-24_461Section II. WASHER WIRING LIST CONT. - TM-10-3510-222-24_462Section II. WASHER WIRING LIST CONT. - TM-10-3510-222-24_463Section II. WASHER WIRING LIST CONT. - TM-10-3510-222-24_464Section II. WASHER WIRING LIST CONT. - TM-10-3510-222-24_465Section II. WASHER WIRING LIST CONT. - TM-10-3510-222-24_466Section II. WASHER WIRING LIST CONT. - TM-10-3510-222-24_467Section II. WASHER WIRING LIST CONT. - TM-10-3510-222-24_468Section II. DRYER WIRING LISTSection II. DRYER WIRING LIST CONT. - TM-10-3510-222-24_470Section II. DRYER WIRING LIST CONT. - TM-10-3510-222-24_471Section II. DRYER WIRING LIST CONT. - TM-10-3510-222-24_472APPENDIX G ILLUSTRATED LIST OF MANUFACTURED ITEMSAPPENDIX G ILLUSTRATED LIST OF MANUFACTURED ITEMS CONT.FO-1 Laundry Unit Interconnect Wiring DiagramFO-2 Washer Wiring Diagram (Sheet 1 of 5)FO-2 Washer wiring Diagram (Sheet 2 )FO-2 Washer wiring Diagram (Sheet 3)FO-2 Washer Wiring Diagram (Sheet 4)FO-2 Washer Wiring Diagram (Sheet 5)FO-3 Extractor Unit Wiring DiagramFO-4 Dryer Wiring DiagramFO-5 Centrifugal Pump Unit Wiring DiagramFO-6 Air Compressor Wiring Diagram