TM 10-8400-203-23
23-6. REPAIR AND MAINTENANCE OF BODY ARMOR SYSTEM FOR EOD—Continued
(2) Repair. Use repair procedures described in FM 10-16 in conjunction with these instructions as applicable,
(a)
(b)
NOTE
Repair of KEVLAR® inserts is not authorized.
Stitching. Use machine stitching for all sewing. Re-sew loose, broken, or defective stitches according
to original construction using thread specified in Table 23-1 of this chapter. Maintain proper thread
tension to prevent loose stitches, backstitch breaks, and ends not less than one inch (2.54 cm) to
prevent raveling. Use the types of stitches, thread size, and stitches per inch for sewing as shown in
Table 23-1 of this chapter.
Replacement of webbing, straps, buckles, and fasteners.
Webbing, straps, and hook and pile fasteners are obtained from bulk stock. Cut each item from
the correct material (Section Ill) and to the same Iength, as the item to be replaced.
Fuse the cut ends of webbing and straps before assembling for stitching. The method used to
fuse the webbing and strap ends shall provide sufficient heat to form a smooth uniform edge.
Using care not to damage attached fabric, cut away defective item by using a sharp edged tool or
other suitable device.
Using care not to damage attached fabric, cutaway defective item by using a sharp edged tool or
other suitable device.
CAUTION
Do not stitch through the KEVLAR® ballistic filler except where stitched in the
original construction. Damage to the KEVLAR® would result.
NOTE
If the ballistic filler falls under any retainer, it shall not be folded under or pushed
aside to avoid being caught in the stitching,
4 When it is necessary to open seams to remove defective webbings and other tabs, care should
be exercised to avoid damaging the KEVLAR ® ballistic filler. Opening of seams can be accom-
plished by using a sharp-edged tool or other suitable device.
5 Use matching stitching for stitching and restitching replacement items. Use Table 23-1 for the
type of stitches, thread size, and stitches per inch that are required for repair.
23-10
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